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Hard Anodising Services in Pune

Hard Anodising Services in Pune
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New Veejaya Electroplaters is well established providers of hard anodising services in Pune. Hard anodizing is a powerful process that reconfigures aluminium, and it makes the aluminium almost impermeable. Hard anodizing basically turns ordinary aluminium into a much harder material, applicable to high-use application in aerospace and automotive industries.

Hard Anodising Service Providers in Pune

We are well known hard anodising service providers in Pune. Our hard anodising process is similar to applying a tough outer shell on aluminium. Through an electrochemical process, this coating provides excellent resistance to wear, corrosion, and scratching.

About Hard Anodising:

It significantly increases the material's hardness, abrasion resistance, and corrosion resistance of hard coat anodize. The process is by immersing aluminium in a cold acid bath and sending an electric current through it. This produces a much thicker and heavier oxide layer than with standard anodizing. Hard anodizing of aluminum alloys is commonly used in heavy-duty applications like aerospace, defence, and automotive industries.

Types of Hard Anodising:

Being renowned for hard anodising services in Pune, we offer different process and appearance types define as per requirement. Some of the types as follow.

  • Hard Anodizing (Type III): It's one special type of anodizing, also referred to as "Hard coat anodizing," and it's specified as MIL-A-8625 Type III. It's distinguished by forming a harder, denser, and thicker oxide coating on aluminium than conventional (Type II) anodizing.
  • Aluminum Hard Anodizing: It simply indicates that "Hard Anodizing" process is performed on aluminium.
  • Aluminium Hard Black Anodising: This implies that the hard Anodize of aluminum process is being done on aluminium and the resulting coating is black coated. So, this is an alteration of the hard anodizing process, wherein a dye is incorporated to achieve the black colour.
  • OX-HS Hard Anodizing: This appears to be a trade name or specialized process variation utilized by some companies, e.g., Micron Coatings. It's a type III hard anodizing process of aluminium sulphuric acid for meeting generic brand name for a process.
  • Chromic Acid Anodizing: It makes use of chromic acid as an electrolyte. It forms a thin ductile coating. It's hard anodised aluminium & hard coating used generally in aerospace.

Features and Benefits of Hard Anodising:

Serve as Hard anodising service providers in Pune, our product is a highly precise process that significantly enhances the characteristics of aluminium. Some of the benefits as follow.

  • Increased Durability and Wear Resistance: Hard anodising aluminium produces a very hard aluminium oxide surface that also becomes welded into the parent material. This greatly enhances abrasion resistance, scratching, and general wear and tear, and extends part life considerably.
  • Improved Corrosion Protection: The hard oxide layer formed by aluminium anodising is strongly resistant to corrosive environments, i.e., to moisture exposure, salt spray, and chemicals. It is thus very much suitable to be used in hostile environments.
  • Harder Hardness: Hard anodising steel creates a surface that is harder than regular anodizing and even harder at some points than steel. Such hardness is enormously needed in friction-exposed parts.
  • Electrical Insulation: Hard anodized oxide film is not an effective conductor of electricity but has good insulation properties against electricity. It is found to be useful in electrical and electronics applications.
  • Heat Resistance: Hard coat anodizing aluminum increase the metal's heat resistance. It is very handy to use in situations where the metal will need to endure high temperatures.

Applications of Hard Anodising:

As a service providers of hard anodizing in Pune, is a high-tech electrochemical process that creates a very hard, dense layer of aluminium oxide on the exterior of metal. Some of significant applications as follow.

  • Aerospace: Pulse hard anodising has a great role to play in aircraft components, ensuring required wear resistance and corrosion protection to components working under hostile conditions.
  • Automotive: Engine parts, wheels, and fittings are boosted by the superior hardness and resistance anodising for machined aluminium parts to wear in hardcoat anodizing. It delivers optimum life for the parts to endure tough stress and weathering.
  • Military and Defence: Gun parts, communication equipment, and individual armour benefit from the application of hard anodizing because of its strength and stability to harsh conditions. It ensures proper performance under harsh military applications.
  • Industrial Machinery: Parts on machinery used in industry, like gears, valves, and rollers, can usually be pulsed current hard anodizing of heat-treated aluminium to withstand intense usage and wear and tear, and abrasive environments.
  • Medical Equipment: Medical equipment and surgical instruments stand to gain from the increased durability and biocompatibility offered PTFE on hard anodising. Sterilization of the same becomes easier.

New Veejaya Electroplaters is the significant hard anodising services in Pune. The process, of critical relevance in the automotive and aerospace industries, consists in forming a dense oxide film by an electrochemical reaction. Pulse anodizing of aluminum significantly increases hardness, wear resistance, and electrical insulation and is best applicable to harsh uses. With black Colour and hard anodising and special treatments such as OX-HS available, it suits diversified industrial requirements.

FAQs of Hard Anodising:

Hard anodizing is an electrochemical process that creates a hard, compact aluminum oxide layer on aluminum surfaces. It toughens the material, its wear resistance, and corrosion resistance to a great degree. It is employed where extreme performance in harsh conditions is necessary.

The procedure for hard anodizing is:
Preparation: Cleaning the hard color aluminium anodizing component in order to eliminate impurities.
Anodizing: Immersing the part in a chilled electrolytic acid bath and applying an electrical current, creating a thick aluminum oxide film.
Sealing (usually): Secondary treatment for enhanced corrosion resistance.

Hard anodizing involves submerging aluminum in a cold acid bath of electrolytes and subjecting it to high electrical current. This produces a thick, hard oxide coating on the surface of aluminum, which dramatically increases its endurance.